- July 15, 2024
- By: Admin
- in: Construction Equipment
Proper Maintenance can help you increase the life period of your machinery. Investing in heavy construction machinery is very expensive. Thus, you should ensure that you get to use your machinery for a prolonged time.
How does maintenance fit the puzzle? Well for starters maintenance not only ensures the smooth running of your heavy machinery but also aids in avoiding malfunctions and thereby extending the life of your machinery. Additionally, you will be able to secure higher returns on your investments at a minimum operating cost.
Tips to maximize the life of your construction machinery
1. Training
Inspection of construction equipment as soon as they are purchased is extremely essential. You should make sure to oversee the correct use of your machinery and thus keep up with the training.
You can choose to minimize the problems due to poor operations and breakdowns by revising the manuals as per your work requirement, requiring the manuals in an easy-to-read simple language, providing a brief description to each operator, discovering the best practices and applying them to other facilities as well as location.
2. Checking the lubricants
Lubricants play an essential part in making sure that your machinery runs smoothly and without any errors. It is an important part of maintenance and should be on the top of the maintenance list. Thus, scheduling proper lubrication maintenance extends the life of your machinery.
You can choose to look for excessive oils, build-up of grease and leakages around the oil seals. One of the best ways to deal with these issues would be to check your lubricants regularly to diagnose issues as soon as they occur.
3. Inspection of Wear and Tear
The occurrence of wear and tear can happen due to several reasons. The most common issues however are caused due to Misaligned gears and belts that induce vibrations, Accidents as well and poor operating techniques that result in shocks, increases in temperatures due to excessive use, friction, improper application of lubrication and worn-out parts.
Additionally, belts drying up and cracking, bolts loosening up and bending out of shape as a machine ages are also some common signs of wear and tear. Once you are aware of the issues you should consider taking immediate action to replace all worn-out parts.
4. Maintaining Cleanliness
To prevent malfunctions, you should ensure that your seals and filters are not only clean but also free from contamination.
You can choose to regularly inspect these seals to determine whether they are in prime working conditions. You should also consider changing the filters to keep things functioning smoothly. Moreover, all the other machine parts should also be cleaned often to minimize the risk of malfunctions.
Additionally, the chances of your machine parts developing rust and rot increase significantly as your machinery is exposed to the outside weather. Thus, you should consider storing your heavy machinery indoors and in a clean environment. In case your machinery isn’t used regularly you can choose to run it every once in a while.
5. Creating the perfect routine
A perfect routine can help you keep your machinery in prime condition. A well-thought-out plan that is consistent and ensures the proper maintenance of your machinery can help you increase the life cycle of your machinery.
You can choose to keep up-to-date detailed checklists, sign-off registers, and inspections carried out by professionals regularly. Additionally, you can choose to keep a maintenance routine that is performed every time. This will help you prepare better strategies in the future.
6. Keeping the engine in good condition
The engine of your machine is perhaps the most important component of your heavy machinery. Thus, proper maintenance as well as care are important to ensure that the machinery runs optimally.
The engine should be lubricated with the right type of oil. The correct amount of oil should be applied to keep the engine in prime condition.
Lastly, you can also choose to inspect the air filtration system and the quality of the fuel that was used. Make sure to prevent openings that allow unfiltered air into your engine.
Whether you choose a used construction machinery or a new construction machinery the above-mentioned tips can help you increase the durability of your machinery.